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    60 - 65 bhp project

    Something maybe a little bit different to think about.

    (ok I haven't spotted a 'non-radical' tuning thread - I may just be blind and have missed it, in which case, my apologies, and slap my wrist, hehe)

    Back in the early '70's, 10hp per 100cc was considered fairly easy to get, pretty cheap to get, and reliable (to be fair, they were days of high quality easily obtainable 101 octane fuel too - which is why the 'baseline' has been moved to 60bhp, while 'optimum' is still at 65bhp). In 1973, I almost managed it with an Escort 1300 GT (an icky car!), just failing to get 125bhp out of it (secondhand Dellorto's, Stage 2 cam, gas flowing, valve springs, secondhand extractor manifold, basically. Bigger valves and I'd have broken through 125bhp easily, but I couldn't justify the extra expense as that went on bikes).

    35'ish years on, how would a water cooled Honda 650cc
    carb'd V twin fit in with this equation? Given that those that 'tune', normally do so to extract the last ounces of power available.

    Easy to get, cheap to get, and an ultimately reliable setup, that can offer tractable and 'brisk' performance.

    As a concept, in my experience 10hp per 100cc, or very near that, has always seemed to produce very 'sweet' motors.

    I wouldn't say a Wiseco 663cc piston kit is 'cheating', but utilising it, due to the expense, and it carrying the engine over 650cc, carries a 'penalty' of such an improved engine having to hit an absolute minimum of 66bhp (fair?).

    Whilst a 700cc kit is absolutely peaches and cream, I think it would have to be excluded due to going into what would really be a different type of project (fair?).

    I won't exclude secondhand parts from fairly common bikes from inclusion if they are available (e.g. suitably modifiable carbs that happen to be much better).

    A 60 - 65bhp project, would give better than a 20% improvement in output, and would be 'useful enough' for a broad range of riders (possibly applicable as a concept to other similar machines too?).

    Formula for judging to be sensibly estimated $ cost of parts and specialist machining (if necessary) divided by pretty reliable estimate of final horsepower, with the lowest $ per horsepower of the relevant ranges (60 - 65 hp for sub 650cc, 66+ for over 650cc but less than 675cc) being the winner. ETA: any better suggestion for judging willingly adopted by the way.

    Labour for disassembly, reassembly, and tuning, not to be included (too variable on workshop), so parts and inescapable machining (if necessary) only.

    As a wild guess, I'd estimate a slip on, cams, UniPods, and a Stage 3 jetting kit, might be approaching 'ballpark'? I've got a gut feeling 62-63bhp might be a 'sweet spot'.

    So sharpen those pencils, and I'll see if I can sort out a prize (I might still have access to nice sweaters that have a Welsh Flag [green and white stripe background, with a big red dragon in the middle] on the front of them).

    Mods if you think the idea sucks, delete it.

    #2
    lol.. this reminds me of one JD hord dynosheet im still waiting to see..
    stock displacement, stock valves.. and that #9 cam he has... or some other "cam only" combo...

    i know EVENTUALLY i'll bore it to a 700 and put some ported bigger valve heads on... but right now, i just want "a little more" and im just curious if "just a cam" is worth it....

    Comment


      #3
      Yeah I'm probably going to go the 663 route myself MrD, prior to the 700 kit.

      If good mileage out of the standard bore within a reasonable budget could say hit half way between 60 and 65hp, then I might be tempted to extract extra engine life prior to the 663 kit (or buy me time to get some secondhand barrels and heads, to ship to JD when the budget allows).

      Around 62 or 63 hp could be 'just about right' for a lot of people though.

      Now if I could get 90 bhp out of one, without saving up for a few years . . . *giggles*

      ETA: interesting about that dyno sheet - got a linkie?

      Comment


        #4
        Originally Posted by Ribbit2
        ETA: interesting about that dyno sheet - got a linkie?
        no, there is no dyno sheet for that.. thats what i want to see..
        if you want to see a bunch of hawk sheets though, JD hord has them on his website. www.hordpower.com just click the dynosheets link.

        Comment


          #5
          Ahhh thanks MrD.

          ETA: Honda Hawk GT dyno's, number 8/13, looks very very interesting.

          "All standard Hawk (green) with the addition of Uni pod filters and 3.0 jet kit (blue) and then finally a M4 exhaust system. (red)"

          Red = 52.28 max.

          Now what would a Number 9 cam add to that . . . . . .

          If it's 8hp, it's hit the target (may be a little much to expect though).

          ETA2: 12/13 "Ross Roberts' bike after the addition of a 663 kit, 153x1 cams, stage 1 head porting. Blue line is when the bike came in. Green line is after the engine work, but with the "lidless" airbox the bike came into the shop with. Red is with Uni pod filters. Which air filter setup do you think Ross chose? Yep."

          = 62.77. Ideal.

          Now what indeed would no gas flowing, standard bore and heads, but Number 9 cams and the 'external' bits produce?

          This is fun.

          ETA3: I think JD deserves a pullover already - I think I'll try get him one. Anyone know what size he is?

          Comment


            #6
            OK I'm in.

            Wisco 1mm pistons
            Slotted the cam sprockets (free)
            Megacycle X? cams
            mild port work (done in the garage)
            1mm exhaust valves (I think they don't do anything anyway)
            Roadwarrior-ed (built from parts) 40mm CV carbs (like the old JW kit)
            Roadwarrior-ed exhaust (MVR headers, homemade collector and can)
            Bone stock from the connecting rods down
            K&N filters nothing but problems with the foam uni's
            Homemade fiberglass airbox.

            Dynojet measured Max. POWER=74.0 (on a worn out rain tire)

            I have the dyno sheet to prove it.


            When do I get my sweater?
            Faster than your mother... She's what the pros use.

            Comment


              #7
              A very valid and interesting project indeed. My (limited) understanding is that the Hawk is somewhat choked and responds best to breathing improvements. I think to realise the potential, some porting work may be recommended, but it would still be interesting to see what bolting in cams does.

              What does JD have to say I wonder?

              Comment


                #8
                Hey well done Crash!

                ETA: interesting comment about the foam uni's by the way - care to elaborate?

                What's the rough $ cost divided by 74?

                Don't forget no assembly/disassembly costs, just parts and any essential machining.

                I reckon you will be hard to beat, but let it run a few weeks (until 1st August say?) so others can have a try if they want?

                Plus I'm keen to get a 60 - 65bhp result from stock cylinder/pistons/heads, to give people a sort of Stage 1 aimpoint for either just alround improvement as a keeper, or as a really good basis to go on from, that will have acquired them the parts they won't have to buy again.

                I honestly think JD has just about done this by default with his Number 9 cams, etc., so I'm going to sideline him from the competition as an 'honorary winner' (heck he deserves it), as it's all 'off the shelf' stuff easy to get (if you see what I mean).

                Looks like I might be getting 3 sweaters, hehe. The place that does them gets their new season stock in this month (all ready for the Rugby season) and usually has a great selection of stuff as long as you are early trying to get it (it really flies out), so I'll be popping in to see what they have new that might be a bit 'special'.

                I'll take along a camera and maybe snap some options.

                Comment


                  #9
                  Would love to be at that 65rwhp ...Love to see 70, but from most talk from people ( mainly JD ) on the forum/list , 70hp+ is "at you own risk" type of power. Your mileage will vary meaning there is a reasonable chance that you could break a rod or crank with that much HP.

                  A 65hp motor I'd like to see would be 700cc, cams (153's?), bigger intake valves. Uni's,stage3,M4...how much does the adjustable ignition rotor help?. Hope the 700cc would make for some fat torque in the middle without causing to many issues with reliability.

                  Comment


                    #10
                    " I think to realise the potential, some porting work may be recommended, but it would still be interesting to see what bolting in cams does. "

                    Yeah I think you are right SkinnE, problem is porting sort of puts things into 'the bike's now off the road so I may as well get all the extras done . . . " territory where expenses really start to hike up - really a Stage 2 project imo.

                    Hopefully the bar being a touch low at 60bhp, will help hugely.

                    I suppose the real target for no headwork, is to get into the slot 60 - 63bhp (65hp I honestly don't think is achievable without headwork, but I always like surprises).

                    I suppose I better add by the way, that as cheap and delightful as they are, toluene and nitrous oxide (and such) would regrettably have to be considered cheating. *grins*

                    Comment


                      #11
                      "A 65hp motor I'd like to see would be 700cc, cams (153's?), bigger intake valves. Uni's,stage3,M4...how much does the adjustable ignition rotor help?. Hope the 700cc would make for some fat torque in the middle without causing to many issues with reliability"

                      I don't think you would need the bigger intake valves to hit 65hp with a 700 kit Lil'hawk. Gasflowing should get you that ok, given the bhp output of the 663 JD Dyno'd (that one I quoted above that gave 62.77 - 35cc on that should break it through 65bhp - and that was without bigger valves).

                      At 65hp out of 700cc, you are under the 10hp per 100cc, so reliability really shouldn't be an issue. ETA: you could almost say that 'not' fitting the bigger valves, could be a deliberate measure to help retain reliability, by stopping the horsepower from climbing over 70.

                      Obviously some cams can make things really cranky and unlivable with, so as long as that power doesn't come in in 'weird and wonderful ways' then things should be fine.

                      ETA: funny thing you know, sometimes it can be a big mistake to make holes too big. I spent a lot of money going backwards once, by putting a 45mm Dellorto on a car, and having manifolds and gasflowing to suit.

                      I LOST horsepower!

                      Gasflow slowed down and became inefficient. (DOH!)

                      ETA2: Something that should be reassuring for you Lil'hawk, is the spec on the current 700 Deauville (actual displacement 680cc with its 81mm pistons), rated at 65bhp. The strength of the (still presumably standard Hawk/Bros spec - yeah I know it's dangerous to make assumptions, but it was quoted as being unchanged) bottom end implies reliability at 65bhp.

                      Comment


                        #12
                        Wow! Great thread...

                        Sorry, I don't have anything to add.
                        I'm a new Hawk owner and being a guy that just has to hotrod what ever I have, I'm very interested in this discussion.
                        Keep it up. Please

                        Rich
                        Rich G

                        Comment


                          #13
                          Originally Posted by Ribbit2
                          ETA2: Something that should be reassuring for you Lil'hawk, is the spec on the current 700 Deauville (actual displacement 680cc with its 81mm pistons), rated at 65bhp. The strength of the (still presumably standard Hawk/Bros spec - yeah I know it's dangerous to make assumptions, but it was quoted as being unchanged) bottom end implies reliability at 65bhp.
                          dont forget... honda (and most OEMs) rate power at the engine.

                          we dyno and rate power at the rear wheel.

                          so that "65" hp motor would read in the 50s for us...

                          Comment


                            #14
                            Yes very true MrD.

                            You always got a lot more Japanese ponies to the pound too (as Norton was particularly fond of saying).

                            Comment


                              #15
                              I was about to say... these HP numbers are alot bigger than I thought.

                              The Hawks at the track are getting in the 50's with Cams, exhaust and Uni's.
                              BIKES: Honda: RC31 Racebike/ NT650 Streetbike, DUCATI: None at the moment.
                              Former MSF Rider Coach / Trackday Instructor/ Expert Roadracer #116
                              "I'd rather ride a slow bike fast than a fast bike slow."

                              Comment

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